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How to Set up a TSI PortaCount Pro 8030 or PortaCount Pro+ 8038

A detailed guide for setting up the TSI PortaCount Pro 8030 and 8038. This 6-minute walkthrough covers saturating the alcohol wick, connecting the sampling lines, and performing the essential daily checkouts (Zero Check and Max Fit Factor) to ensure your respirator fit testing is compliant and accurate.

Pre-Setup Requirements

Before powering on the unit, ensure you have the necessary components ready:

  • The Instrument: Either the 8030 (standard) or 8038 (with N95 companion technology) [00:20].

  • Alcohol Supplies: Reagent-grade isopropyl alcohol and the alcohol wick/capsule [00:45].

  • Communication: A PC with FitPro software installed if you are running the test via computer.

Step 1: Preparing the Alcohol Cartridge

The PortaCount uses a condensation nucleus counter which requires alcohol to function:

  • Filling the Wick: Soak the alcohol wick in reagent-grade isopropyl alcohol until it is fully saturated [01:15].

  • Inserting the Cartridge: Insert the saturated wick into the alcohol cartridge. Gently shake off excess liquid before sliding the cartridge into the side of the PortaCount unit [01:45].

  • Sealing: Confirm the cartridge is locked into place to prevent leaks or the wick drying out.

Step 2: Physical Connections and Power

  • Inlet/Outlet Tubes: Connect the twin-tube assembly to the front of the unit. The clear tube typically connects to the ambient air port, and the blue tube (sample tube) connects to the respirator sampling port [02:30].

  • Power Supply: Connect the AC power adapter to the rear of the PortaCount and plug it into a standard outlet [03:15].

  • Startup: Press the power button. The unit will run a warm-up cycle to stabilize the internal laser and saturator [03:45].

Step 3: Initial Daily Checkouts

To ensure the unit is operating correctly, run the automated daily checkouts:

  • Zero Check: Attach a HEPA filter to the end of the sampling tube. The unit should show a particle count of zero [04:30].

  • Max Fit Factor Test: Confirm the unit can detect high levels of protection by sampling through the zero filter [04:50].

  • Ambient Concentration: Remove the zero filter and verify the room has enough particles to run a valid test [05:15].

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