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How to use the TSI PortaCount 8040/8048

A complete guide to operating the TSI PortaCount 8040/8048 respirator fit tester. This 10-minute tutorial walks you through using the FitPro Ultra software to manage test subjects, configure respirator pass levels for half and full-face masks, and execute the "Fast Fit" protocol for OSHA-compliant reporting.

Step 1: Software Connectivity

To begin, ensure your PortaCount is communicating with your computer or tablet:

  • Initial Setup: Launch the FitPro Ultra software and enter your operator initials [00:31].

  • Wireless Connection: If the device isn't detected, check the Wi-Fi adapter on the PortaCount. A blue symbol indicates the adapter is active [01:26].

  • Connecting: Select your PortaCount from the list in the FitPro Ultra client and click Connect [02:01].

Step 2: Database Management (People & Respirators)

Before testing, you must enter the necessary data into the system:

  • Adding People: Navigate to the People menu to enter names and ID numbers of those being tested [02:30].

  • Adding Respirators: In the Respirators menu, enter the mask make and model (e.g., 3M 6600) [03:06].

  • Setting Pass Levels: Set the correct pass level: 100 for half-face masks and 500 for full-face masks [03:16].

Step 3: Conducting the Fit Test

  • Protocol Selection: Choose your testing protocol. The Fast Fit protocol reduces testing time to approximately five minutes by using only four exercises [04:07].

  • Assignment: Select the person, mask model, and specific mask size for the test [04:22].

  • Monitoring: During the test, the software guides the user through exercises while displaying real-time ambient vs. respirator particle counts [05:00].

Step 4: Analyzing Results and Reporting

  • Pass/Fail Summary: Once complete, a summary screen displays the fit factor for each exercise and the overall result [06:22].

  • Exporting Reports: Go to Fit Test History to view completed tests [07:15].

  • Saving as PDF: If you don't have a printer connected, select Microsoft Print to PDF to save the report to your device or a flash drive for easy emailing and record-keeping [07:48].

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