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How to set up TSI DustTrak Enclosures

A step-by-step guide on setting up the TSI 8535 Environmental Enclosure for outdoor dust monitoring. This 6-minute tutorial covers battery installation, mounting the DustTrak monitor, and correctly assembling the omni-directional inlet and water trap system for reliable field data collection.

Pre-Setup Requirements

Before heading to the field, ensure you have all the necessary components for your perimeter monitoring kit:

  • The Enclosure: Typically a TSI 8535 outdoor enclosure [00:20].

  • DustTrak Unit: A compatible DustTrak II or DRX monitor.

  • Power Source: An internal lead-acid battery or an external power supply.

  • Inlet Hardware: Omni-directional inlet and water trap.

Step 1: Installing the Battery and Instrument

The enclosure is designed to house both the monitor and its power source securely:

  • Battery Placement: Place the large lead-acid battery into the bottom of the enclosure. Connect the power cable from the enclosure's internal harness to the battery terminals [00:45].

  • Mounting the DustTrak: Secure the DustTrak monitor onto the mounting plate inside the enclosure using the provided thumb screws [01:15].

  • Power Connection: Plug the power jack from the enclosure harness into the back of the DustTrak to ensure it runs off the large internal battery [01:30].

Step 2: Connecting the Sample Inlet and Water Trap

Proper inlet setup protects the sensor from moisture and ensures a representative air sample:

  • Internal Tubing: Connect the conductive sample tubing from the enclosure’s top inlet port to the inlet of the DustTrak [02:10].

  • Water Trap Installation: On the exterior of the enclosure, thread the water trap bottle onto the inlet stem. This prevents rain or heavy moisture from entering the instrument [02:45].

  • Omni-Directional Inlet: Attach the white omni-directional sampling head to the top of the inlet stem. This ensures consistent sampling regardless of wind direction [03:10].

Step 3: Final Configuration and Deployment

Before closing the enclosure, verify the system is operational:

  • Zero Calibration: Perform a zero calibration with the enclosure closed to account for the internal tubing [03:40].

  • Securing the Case: Ensure all latches are tight and the seal is intact to maintain the IP44 weather rating [04:00].

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