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How to Setup and Perform a Fit Test on a TSI PortaCount

A comprehensive guide to setting up and using the TSI PortaCount for respirator fit testing. This 10-minute video covers building your subject and respirator database, performing the essential daily particle and zero checks, preparing a mask with adapters, and walking through the full OSHA-compliant fit test protocol.

Step 1: Database Setup

Organizing your data correctly ensures you have a reliable record of who was tested and whether their mask passed:

  • Storage: Plug a USB flash drive into the unit to ensure all data saves automatically for later download [00:30].

  • Adding People: From the main menu, go to Database > People. Select New to enter the test subject's name and ID number [01:03].

  • Adding Respirators: In the Respirators menu, enter the manufacturer, model, and style (half or full face). Crucial: If you are testing an N95 mask, you must check the N95 box [01:50].

  • Selecting Protocol: Choose the appropriate testing standard (e.g., OSHA) and define the exercises to be performed [02:11].

Step 2: The Daily Check

Before testing a person, you must verify the PortaCount is functioning properly:

  • Tubing & Alcohol: Connect the blue and clear tubes to their matching inlets. Insert a freshly soaked alcohol cartridge and lock it into place [03:09].

  • Particle Check: Run the initial check. If the count is under 30, you may need a particle generator to increase the room's particle concentration [03:42].

  • Zero Filter: Attach the HEPA (zero) filter to the clear sample tube and run the second part of the check to ensure no leaks exist within the unit itself [04:11].

Step 3: Mask Preparation

  • Adapter Kit: For 3M masks, use the adapter kit to thread the sampling port into the mask [05:28].

  • Internal Tubing: Secure the internal suction cup or clip inside the mask to keep the sampling line stationary during the test [05:52].

  • Filters: Attach P100 filters to the mask before beginning the test [06:10].

Step 4: Performing the Fit Test

  • Assignment: Select the person, mask, and protocol from your database [07:04].

  • Exercises: The software will guide the participant through a series of exercises, including normal breathing, deep breathing, head side-to-side, and head up-and-down [07:38]. Each exercise tests the seal under different conditions [08:30].

  • Results: A fit factor is calculated for each exercise. A factor over 100 (for half-face) or 500 (for full-face) is typically required to pass [09:11].

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